IR MACHINE (BP2080S) SMALL (4a5d)

Product Price

₹2,498

Description

IR MACHINE (BP2080S) SMALL

Product Data Sheet

The BP2080S Infrared Welding Machine is a compact, high-performance solution designed for precision welding applications in the electric vehicle (EV) industry. Utilizing advanced infrared (IR) welding technology, this machine offers efficient and reliable joining of plastic components, which is essential for the production of lightweight and durable EV parts.

Key Features

  • Compact Design: The BP2080S is engineered with a small footprint, making it ideal for manufacturing environments where space optimization is crucial. Its streamlined design allows for easy integration into existing production lines without requiring extensive modifications.

  • Advanced IR Welding Technology: Employing state-of-the-art infrared welding techniques, the machine ensures strong, hermetic seals between plastic components. This method provides uniform heat distribution, resulting in consistent weld quality and reduced thermal degradation of materials.

  • Precision Control System: Equipped with a sophisticated control interface, the BP2080S allows operators to fine-tune welding parameters such as temperature, pressure, and welding time. This precision ensures optimal performance tailored to specific materials and component geometries.

  • Rapid Cycle Times: Designed for high-speed production environments, the machine delivers quick cycle times without compromising weld integrity. This efficiency enhances throughput, meeting the demanding production schedules of the EV industry.

  • User-Friendly Interface: The intuitive touchscreen interface simplifies operation, reducing the learning curve for new users and minimizing the potential for operator error.

  • Safety Features: Incorporating multiple safety mechanisms, including emergency stop functions and protective enclosures, the BP2080S prioritizes operator safety during operation.

Specifications

  • Model: BP2080S

  • Welding Method: Infrared Welding

  • Power Supply: 220V~240V, 50Hz/60Hz

  • Power Consumption: 1000W

  • Welding Area: 650mm x 500mm

  • Temperature Range: 40°C to 100°C

  • Cycle Time: Approximately 15 seconds per part (depending on material and component design)

Applications in the Electric Vehicle Industry

The BP2080S Infrared Welding Machine is particularly suited for the EV sector, where the assembly of plastic components is prevalent. Key applications include:

  • Battery Enclosures: Ensuring airtight and robust seals for battery housings, which is critical for safety and performance.

  • Fluid Reservoirs: Welding coolant and windshield washer fluid reservoirs to prevent leaks and maintain system integrity.

  • Air Intake Systems: Assembling air ducts and manifolds to ensure optimal airflow and engine efficiency.

  • Interior Components: Joining dashboard panels, center consoles, and other interior elements with seamless finishes.

Installation and Maintenance

Installation:

  1. Site Preparation: Ensure the installation area meets the machine's power requirements and has adequate ventilation.

  2. Machine Placement: Position the BP2080S on a stable, level surface to maintain operational stability.

  3. Power Connection: Connect the machine to the appropriate power supply, adhering to all electrical safety standards.

  4. Calibration: Perform initial calibration by setting welding parameters according to the specific materials and components to be processed.

Maintenance:

  • Regular Inspections: Conduct routine checks of electrical connections, IR emitters, and mechanical components to identify and address wear or damage promptly.

  • Cleaning: Keep the machine clean from dust and debris, particularly the IR emitters and welding area, to ensure consistent performance.

  • Software Updates: Periodically update the machine's software to incorporate improvements and maintain compatibility with evolving manufacturing requirements.

  • Component Replacement: Replace consumable parts, such as IR emitters, as per the manufacturer's recommended schedule to prevent unexpected downtime.

Benefits

  • Enhanced Weld Quality: The BP2080S delivers superior weld strength and aesthetics, reducing the need for secondary operations and enhancing the overall quality of the final product.

  • Increased Production Efficiency: Its rapid cycle times and ease of operation contribute to higher throughput, meeting the high-volume demands of the EV industry.

  • Cost Savings: By minimizing material waste and reducing energy consumption compared to traditional welding methods, the BP2080S offers significant cost advantages.

  • Environmental Sustainability: Infrared welding is a clean process that eliminates the need for adhesives or solvents, aligning with environmentally conscious manufacturing practices.

For a visual demonstration and further insights into the capabilities of the BP2080S Infrared Welding Machine, please refer to the following resource: